Frugality is an art practiced with patience and a casual disregard for personal status. In a world where branding is practically a religion it is heretical to build in materials with no discernible commercial origin. Far beyond the green zeitgeist is a pragmatic ethic born of economy and nurtured by common sense. Originally the skin on frame kayak was an organically derived vessel that grew from the builders native skills and the material resources available in the local environment. The most important items in any craftsman’s inventory are in his head. The stockpile of memories and learned behaviors that have given us success in the past is worth a whole catalog of expensive tools. What you know is gold bought with the universal currency of time.

Experience begins when you start. – Pete Culler-

I am still in the beginning phases of my skin-on-frame kayak build. For the most part I am assembling basic materials. I have taken some shelving off the walls of my garage to use for gunwales, stringers and the keel. These are nice long pieces of 1 inch pine that have never been painted. I also have some pieces of ash, oak, and maple that may find their way into the finished boat where harder wood is useful. I may even utilize a bit of local driftwood. There is no shortage of it in the Pacific Northwest.

I am not worrying about the skin yet. At some point I will have to decide on canvas or nylon. Canvas is cheaper but heavier and less durable. Another necessary material is the string that lashes so many parts of a kayak together. There is artificial sinew made of nylon dyed tan or brown. It lays flat which allows the skin fabric to lay on it without a bump. This material is quite cheap at about $12.00 for an 80# roll. that will give about 900 – 1000 ft.

Beyond those considerations I am cleaning up the shop and planning the best place to set up for working on an object that will run about 16 feet long. I will be building some new sawhorses to support the kayak throughout the building process and I may start making the forms and spreaders this week. I hope to get that on video so that I can share my build with you on YouTube.

Summer has finally arrived in Port Angeles and their has been lots of yard work to do. Check back in for updates and spend some time reading my previous posts.

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The observant follower of this blog will have noticed the glacial pace of my postings over the last several month. Life is not coinciding with my personal schedule and my priorities have shifted like a southern California fault line. Nevertheless, I am persevering, in my own way, with new goals and a rough plan to bring something of interest to Seaward Adventures. My time and money budgets have little room for traveling and attending boating events. My focus will shift to projects that can be accomplished at home.

In my eternal quest to spend more time on the water and less time merely daydreaming on dry ground I will soon begin a new project. I intend to build a skin on frame kayak in my garage and to videotape at least some of the important parts of the process for inclusion here. I make no claim to being a competent videographer but I know the basics and hope to produce something that will not be a YouTube spectacular fail moment.

Why a skin on frame kayak? So glad you asked. I like kayaking, fiberglass is expensive, traditional building is way cool. Pound for pound SOF kayaks are some of the cheapest boats you can build. The type was developed in a land with no forests using driftwood and seal skin. The only fastenings were sinew and pegs. I have no intention of taking out a seal, nylon will do nicely to skin my boat. The frame will be made mostly from lumber I have on hand already. I will buy the least amount of lumber I can get away with. Much of it will be recycled from shelving in my garage.

There is a simple beauty in the purposeful geometry of Skin on frame kayaks. The assembly of  ribs and longitudinal members tightly bound  taught fabric emanates a vision of strength that is proven in practice. The toughness of these featherweight watercraft has been more than adequately demonstrated by enthusiasts of the type.

My first step is actually cleaning and straightening up the work area so it is sufficiently below embarrassment level for videotaping. Although I am a woodworker by trade and am employed in a modern yacht building facility my approach will feature simple tools such as most people who are “handy” will already have. The most expensive tool at my disposal is a 10 inch Delta table saw.

There will be no building prints as I will use the traditional anthropomorphic system to arrive at the crafts dimensions. Such things as arm span, height, and the width of a fist are used to measure for the kayaks length, width, depth, etc. I will be using Christopher Cunningham’s book, Building The Greenland Kayak as a guide. There are a number of builder’s in my area who might get a visit from me when I really need to pick someones brains for a better way of doing things.

If all goes well I will top off the project by making a traditional wooden paddle.  Once again the dimensions will be keyed to my arm span. I have made canoe paddles before and have used a traditional Greenland style paddle in the past. I really like them and wouldn’t want to do this project any other way. So stay tuned: film at eleven. This should be interesting.

I have been thrilled with the response that seaward Adventures has gotten from all over the world. Writing is a joyous activity for me, especially when it is connected to things I am passionate about. Blogging requires a commitment of time and money that are in short supply. I know of no way anyone can contribute time without some kind of whacked out physics being involved. If you enjoy these pages please help me with the expenses involved. Just a few dollars contributed using the PayPal donation button at the top of the starboard sidebar or use the link at the top of the port sidebar to buy Christopher Cunningham’s excellent book. Use it to follow my progress or build along with me. Any contribution is deeply appreciated and will enable me to continue sharing my seaward adventures with you.

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19 ft. Gunkholer catboat designed by Jay Benford.

Building a boat, even a small one, can be a large undertaking.  Everything being relative, the size of my budget demands a minuscule boat.  I remain in an extended period of constructive daydreaming.  My hands, however, want to be actively constructive.  I keep them busy by occasionally adding to my affordable fractional fleet.  It is made up of a few vessels that have fueled my imagination in the past and I am in the process of adding a new one.

Half models have been around almost as long as boats have been assembled from individual pieces.  Probably dugout canoes came along before planked craft.  They did not require much preplanning in construction as they are made from a single chunk of wood.  Even planked vessels did not immediately require the invention of drafting.  You can still see the art and practice of building by hand and eye practiced by skilled craftsmen in places were fiberglass is looked upon as frozen snot and many tools lack both power cords and batteries.

Lines of Swedish frigate Venus (1783)

The idea of building a model prior to piecing together portions of the local forest has it’s own time honored traditions.  The incentive to create more refined hull lines in search of speed and the commercial incentive to duplicate successful designs drove the practice into widespread use.  An advantage of wooden hull models over paper plans is that it is a more stable medium.  Paper shrinks to a surprising degree.  That is why we still use tables of offsets rather than picking up measurements directly from scale drawings.

The classic method of graphically representing the shape of a vessel’s underwater form may not be easily perceived by untrained eyes.  As a means of promoting a design to prospective purchasers of a ship or boat the model can’t be beat.  Some of the best historical examples of this are shipyard models made for approval by the British Admiralty.  These models which may still be seen in museums and private collections show a high degree of skill and artistry.  They were meant to impress the Admirals on both an aesthetic and technical level.  They often feature details of framing and timber work that looks good but is not actually the practice that was carried out in the shipyard.  They weren’t mean to scale off of in lofting.  That was probably left to more functional half models or lofting from offsets on paper plans.

Clipper ship "Comet" 1851

You only need carve half of a boats hull because it is symmetrical.  Measurements can be taken off at the various frame stations and laid down on the loft floor were they can be faired.  This is a search and destroy mission for errors that lead to unwanted humps and hollows in the planked surfaces of a vessel.  The model maybe carved from a solid block or from lifts that are sawn to the shape of individual waterlines at equally spaced intervals.

Wraith 1885

I have carved quite a few half models over the years.  They were a regular feature in my woodcarving business that I had during the seventies.  Most of my half models have been of the block variety using two species of wood such as mahogany below the waterline and pine above.  Most are finished clear but a few have been painted with detailed fittings added.

My latest build is a small display half model of L. Francis Herreshoff’s canoe yawl, Rozinante. The design has been a favorite of mine for many years.  I am using the lift method which I hope will show her graceful lines to best effect.  The model is fairly small at 12 inches long..  I used a library photocopier to enlarge the plans found in Herreshoff’s book Sensible Cruising Designs.  The copy machine method can introduce some distortion and I don’t have any idea of the scale that results.  I have no intention of being precise.  The model only has to look good on a wall and be basically representative of the boats shape.

Lifts for Rozinante half model

I cut the lifts from 5/16 inch stock with a bandsaw and will glue them together before carving with a selection of woodcarver’s chisels and gouges.  A good low angle block plane is also handy.  final fairing will be done with with sandpaper.  Templates of several stations will be used to bring the model to it’s proper form.  Whether the model will include any features above the sheer line has not been determined.  I hope to scrounge up an attractive piece of Cherry or mahogany to use as a back board.

There is a soothing rhythm to be found in the movement of cutting tools as they cleanly part wood fibers.  The sounds are soft and inoffensive.  The scent of pine is a memory trigger that transport me to other days I have enjoyed in the same happy enterprise.  As the vessel takes shape beneath my hands it may set my imagination on a steady course among tree covered islands strewn with granite boulders.  The laughter of the bow wave  blown away by the following breeze is felt in the vibration of the tiller.

The very act of craftsmanship feeds the imagination and motivates creativity.  What is modeled by the hand is molded in the mind and a cycle of satisfying thoughts spins into existence.  On a winter day in my quiet shop a small ship sails in a waking dream and I am a builder of boats in my own small way.

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The sea can be a boring place to hang out on long passages.  Sailors have filled the off-watch hours with their own particular amusements for centuries.  Now a days they have television or the Internet.  not so long ago amusement was provided by the resources on board ship.  The materials on hand in a sailing vessel are basic but can yield some fine results in skilled hands.  The sailor’s arts center around rope, canvas, and wood.  Bits of string and a little paint blended with imagination can create a nautical novelty fit for the mantel.

I have always been fascinated by the traditional sailor’s arts and have tried my hands at several.  I have made up monkey’s fists, and sewn my own ditty bag.  I tried scrimshaw.  The results pleased me but it was a bit too labor intensive and having a whales tooth about the place can land you in a lot of hot water now a days.  Model making is tons of fun and half models and ships in the bottle take less time and yield results that people seem to appreciate.

All over America it’s county fair season.  Rural communities entertain the citizenry with carnival rides, rodeos, and appallingly unhealthy food that everyone loves.  The county fair is also the seat of judgment over local agricultural products and home-based crafts.  I married into a family that has a tradition of striving after blue ribbons.  Baked goods are frequent contributions in the fiercely competitive cooking categories. Ribbons for photography are sought after with a sort of creative vigor.

Last year I entered a half model of a catboat.  A half model is a representative view of the shape of a vessel’s hull.  The beauty of form and symmetry are brought out by a careful craftsman.  Wood is a soulful medium that makes wonderful boats.  Models of all kinds aid the mind’s melding of form and function.

This year I decided to put forth a ship in the bottle.  Actually a schooner in a bottle.  The prototype is the great lakes schooner Challenge from one of Howard I. Chappelle’s books.  To enjoy this particular craft requires the heart of an illusionist.  Children are especially fascinated to see such a large object inside a bottle with a standard size neck.  Those who lack imagination or have been jaded by television are certain that the large end was cut and invisibly rejoined.  No sir!  Everything goes in by the same route the rum came out.  Tis’ da law of da sea, Arrgh!  Years ago when I attended craft shows with my woodcarvings I could gather a very interested crowd with a demonstration of the installation technique.  My audience would be held, if not spellbound then, alertly interested as I folded up a small ship complete with paper sails, hinged masts and slid it through the neck of a bottle to rest on the waves of a  previously sculpted and painted sea.  The next big moment was when The mast and rigging were raised by drawing on the carefully arranged threads that make up the fore and aft lines of the rig.

A completed illusion is a very satisfying thing not unlike filing your taxes or varnishing brightwork.  I was pleased to win another ribbon but there were no other ships either in a bottle or out.  I was in the miniatures category which usually features incredibly detailed scale dollhouse furniture. Probably I was cursed as an interloper by somebody who sweated over place settings at a mouse sized table.  Next year I’ll go back to woodcarving.  I’ve got a sea turtle in teak roughed out and a nice piece of burl to mount it on.  Now all I need is some time which is the greatest illusion of all.

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